Long-lasting lime plaster for repairs

I’ve just done a few pre-winter repairs of the outside walls in spots where surface render has lost its grip on the clay daub beneath. To my surprise, chalk lime plaster bought in 2014 is still usable.

It appeared to have solidified under an inch or so of water. But after scraping at the surface it quite quickly began to recover its original consistency. Lime putty when stored properly lasts many years – I still have an old tub of it in good condition – and this plaster is simply putty, chalk and fibre.

It is not entirely traditional: it uses synthetic fibres and they last indefinitely in the tub, unlike haired plaster, where the hair begins to disintegrate after a month or two.

Chalk-lime plaster – quick repair ahead of the winter

The old plaster is not ideal, because it takes hard work with a trowel to get back to the right consistency. But having forgotten to order a new tub, it’s good enough to protect small areas of exposed clay from rain and woodpeckers for a while. Next, I must order a new tub.

Chalk-lime plaster used externally has proved extremely effective over the years in temporarily patching areas of old wall that we haven’t fully repaired yet. A thin layer behaves almost like a sticking plaster over the cracks where old render is beginning to come away from the wall. Once cured, it has considerable strength and resists tearing.

There’s one quite large patch where the old render has almost entirely lost its grip on the clay – tapping reveals a hollow behind – but plaster over the cracks has kept it in place for the last few years.

It’s admittedly a bodge, but we wanted to delay full repairs as long as possible while effort and money went into other priorities. In due course the whole of one gable and about half of one wall still await a full overhaul.

Both will be a challenge. In the days when our house was part of a farm, a lot of running repairs on the clay were done with cement render. A bit less than a third of the walls is still cement render. The rest is our past repairs and some areas of wall that have been untouched for many years.

The latter are not even rendered, but are clay daub covered with many coats of limewash over a long period. The limewash has built into a thick layer that, until we examined it closely, we thought was in fact a render. So our farm building’s exterior walls may once have been rough clay daub given a protective limewash.

A freezing draft and a hidden window

We are still finding out new things about the Old Brewhouse, most recently from a blast of freezing air that suddenly started coming out with unusual ferocity from the gaps round a fireplace cupboard door. Inside the cupboard, bits of plaster had fallen and a gap above the inside of the door had got bigger.

I anxiously thought – wind damage: what’s blown loose? But closer inspection showed that the wind was blowing down a narrow gap between the structure of the big brick fireplace, with its bread oven and chimney, and the clay daub wall of the house.

The solution – plywood over the gap, sealed round the edges with hemp insulation tapped in with a screwdrivercaulking without the tar
Continue reading “A freezing draft and a hidden window”

Updating an old door without replacing it

This nice door was made for The Old Brewhouse when it was a farm service building where nobody lived.

It has thin planks with cracks between, and is a heat sink in the house during winter, no matter how much draft proofing is stuffed in and around it.

As a listed building, we’re supposed to make a formal application to the council heritage department and pay a fee if we wish to replace it. Our solution was to leave the old door untouched, apart from a few new screw holes, and build an identical door on the inside of it to double the thickness, cover the cracks and improve its thermal performance. It should make a noticeable difference to the warmth of the room in midwinter.

Continue reading “Updating an old door without replacing it”

Ancient drains

I’ve just laid 35 feet of new drain from the house down to the pond, and discovered a layer of what seem to be 18th or early 19th century drains, of a type that a little internet research discovers were named horseshoe drains. I have often noticed, whether at Greek ruins or at Norman Castles, that the remains of old drain and sewage systems fascinate visitors, myself included, so the annoying fact that one of our key drains was totally clogged with tree roots at least produced something nerdishly interesting. Continue reading “Ancient drains”

Repairing the floor – 3

I go into a great deal of detail in these floor posts, on the grounds that if you’re interested in repairing a very old floor you’ll need it; for the rest, read no further! Over the years it’s the blog posts like this that seem to be read most, I assume by people doing similar jobs.

Rotten sections, weakened sections, blackened, stained and crack and holed sections – the whole messy old floor came together into one attractive, if battered, whole, once beeswax polish was applied.

It’s great what a coat of beeswax can do for a damaged floor.

Continue reading “Repairing the floor – 3”

Repairing the floor – 2

The first thing to do was to protect the room underneath from debris falling through the many cracks as we worked on the floor above. The solution was a plastic tarpaulin tied to the joists:

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The second thing to do was to make sure the boards were firmly on their joists so not springy when walked on. There were two bad patches, where the boards had to be screwed down hard onto the joists to stop movement. Since the undersides were exposed, we were also able to push in wood spacers from below. Continue reading “Repairing the floor – 2”

Repairing the floor – 1

The floor we want to repair is of unknown age but must be pretty old, not just because of its battered state but because the boards are of uneven widths of up to a foot or so, presumably because they were cut from the same tree. Continue reading “Repairing the floor – 1”

Old floorboards

And now for the next challenge, but I need to get fit first: does everyone get quite as stiff as I do when trying to work for long hours on a floor? It is the most uncomfortable position to work in, apart perhaps from plastering a ceiling, but we are about to start on repairing a lovely old floor that until now has been covered to protect it, so the pain will be worthwhile (I hope). Not entirely sure what it is, but think that it is oak or elm. More later, as we get going on the job next week.

Cracks

The hot, dry weather has produced many more cracks than usual in our front wall.

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Much of it is plain clay daub with thick layers of limewash and here and there a smear of recent cement where previous owners had tried to stop the clay falling out. There is no evidence of it ever having been rendered or plastered on laths. Continue reading “Cracks”

Lesser spotted housepeckers

Preparing a room for decorating today, I was filling holes in the lime plaster in a first floor room when I heard a loud knocking on the other side of the wall. I knocked back hard with a trowel handle on the wall but it didn’t stop so I dashed outside to shout at the woodpecker – yet again, they’ve found a way into the clay and they are digging holes for insects, this time too high for anything but scaffolding for repairs.

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It had gone before I got outside so I am not sure which variety it was – we’ve been attacked by green, greater spotted and lesser spotted (illustrated: one day I’ll be fast enough to get my own photo of a housepecker in the act!) Continue reading “Lesser spotted housepeckers”

Brewhouses, dairies and servants’ quarters

I recently came across an 1874 description of a brewhouse which could almost be about ours. It is by Richard Jefferies*, a Victorian novelist and writer about nature and the countyside. The brewhouse he describes is part of a multi-function farm service building that is also used as a dairy, for cheesemaking and for servants’ accommodation. Evidence we and the previous owners found in the building fits that pattern rather closely. Continue reading “Brewhouses, dairies and servants’ quarters”

Take time to sit back and enjoy

It is now 10 years since we bought this house. I’ve just realised, looking at the blog, that there’s been nothing to report since February.

What a pleasure: there have been 10 years of projects, major and minor, and always a substantial job or two waiting to be done, and this is the first year without one. It is wonderfully pleasant to focus on gardening, or to sit in a comfortable chair to keep a lookout for that swimming grassnake, or be delighted by a dragon or damsel fly, or by a kingfisher or flycatcher. The hours spin by. Continue reading “Take time to sit back and enjoy”